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If you are using an F-Theta lens for marking on different z-heights, the x- and y-coordinates have to be corrected if you are not marking on z=0.
This is done by "F-Theta Factors". Please follow the following steps to calibrate the F-Theta correction.
Calibrate F-Theta Factors:
For the calculation of the F-Theta factors, the small program ‘F-Theta Factor Calculator’ is necessary.
Figure 93: F-Theta Factor Calculator
F-Theta Factor 1st mirror:
Create a job with two crosses.
A cross in the middle of the working area (X = center, Y = center and Z = 0) and another cross close to the X limit of the working area along the X-axis (X = center + 0.40 * field size, Y = center and Z = 0) and mark this job.
The distance between the crosses must be 0.40*field size. If not, probably the field size is incorrect.
Mark the two crosses like above, but both at the same positive Z height, close to the Z limit. The positive Z limit is "Distance 2nd mirror to focus [mm]" minus "maximum of Z lookup table Focus distance [mm]".
Measure the distance between the crosses.
Use the marking result Z=0 as Target value and the marking result with the positive Z-height as measured value for X [mm].
F-Theta Factor 2nd mirror:
Repeat the marking with these two crosses along the Y-axis (X = center, Y = center + 0.40 * field size).
Measure the distance between the crosses.
Use the marking result Z=0 as Target value and the marking result with the positive Z-height as measured value for Y [mm].
Figure 94: Job in SAMLight for Measurement to calculate F-Theta factor values.
Use the measured values to calculate the F-Theta factor 1st mirror and second mirror.
For that, the values from SAMLight are required.
Figure 95: Transfer of values: from SAMLight to calculator and back.
Apply the corrected F-Theta Factor to SAMLight.
To test the new calibrated F-Theta Factor repeat the test. The F-Theta Factor is optimal, when the ‘Target Position’ and the ‘Measured Position’ are identical.